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TMT Szymon Olesiński

Hydraulics & Pneumatics

Emergency Cracked Pipe Repair on Marine Vessel

Temporary repair of a cracked welded stainless steel pipe on a marine vessel. Ball valve replacement and substitution of damaged tube with high-pressure hydraulic hose.

Emergency Cracked Pipe Repair on Marine Vessel

Technical Specifications

Repair type
Temporary (emergency)
Damage
Cracked welded stainless tube
Solution
Hydraulic hose + AISI 316 ball valve
Working pressure
10 bar
Diameter
DN20
Repair time
6 hours
Environment
Marine vessel engine room
Status
Failure-free operation until dry dock

Challenge

During a port call, a welded stainless steel tube in the technical water system cracked on a marine vessel. Immediate repair was required for the vessel to depart on schedule. Access to the damaged section was restricted — the pipe ran in a tight space below the engine room ceiling.

TMT Solution

In emergency mode, we removed the damaged section of welded stainless tube and replaced it with a high-pressure hydraulic hose with crimped fittings. We simultaneously replaced the ball valve with a new AISI 316 stainless steel unit. The temporary solution was designed to last until the planned dry dock survey.

Result

We completed the repair within 6 hours of notification. The vessel departed on schedule. The installation operated without failure until the planned survey, during which a permanent TIG-welded stainless steel pipe was installed.

Frequently Asked Questions

Do you perform emergency repairs on marine vessels?
Yes, we offer emergency service for marine vessels during port calls. We stock commonly needed components (hoses, valves, fittings) and can reach the site within hours.
Is a temporary repair with hydraulic hose safe?
Yes, provided the hose is properly rated for the working pressure and medium. We use certified hydraulic hoses with crimped fittings and appropriate approvals. Temporary solutions are designed to operate safely until the planned permanent repair.
Do you also perform permanent stainless steel pipe repairs?
Yes, we fabricate permanent stainless steel piping using TIG welding. We handle both workshop prefabrication and on-board installation. Welds undergo VT and PT inspection.

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